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Sometimes used to process as-welded tubes, pilgering reduces the size of the tube across three dimensions – outside diameter (OD), internal diameter (ID) and wall thickness. We roll a die set with a tapered groove across the outside of the tube while supporting the inside diameter using a taper-matched, hardened steel mandrel.
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To achieve the perfect bend, you need a good tooling setup, and nowhere is this more critical than in rotary draw bending. Consider the mandrel—its hardness matters. If you have a hard tube and a hard mandrel, or a soft tube and soft mandrel, the mandrel will tend to stick inside the tube and wreak havoc on the process.
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