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The first mold you try to make with cardboard should be a toilet paper tube, with a hot-glued, flat cardboard bottom (see the photo below). Stand one toilet paper tube up onto a scrap square of cardboard. Using hot glue, secure the tube to the square base. Allow the glue to dry completely before filling about an inch from the top with melted wax.
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In addition, a special rod seal design limits leakage to the equivalent of a round piston rod seal. An optional end lock retains the rod in the retracted position even in the event of loss of air pressure for added safety. Mounting can be done from four precisely machined faces with parallelism of less than 0.1mm.
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Piston rod materials are hardened steel and can include metal spray in packing areas to extend rod life. Piston materials can be steel, cast nodular iron, or aluminum. The most common being cast iron due to its durability. Aluminum pistons are used in large cylinder applications (usually 1st stage) to minimize piston rod assembly weight.
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To query the piston position, proximity switches can be attached to the cylinder barrel using a kit. Festo offers round cylinders with piston diameters from 2.5 mm to 63 mm and pneumatic cylinders in accordance with the ISO 6432 standard. The piston rod cylinders are available in double-acting and single-acting versions.
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The connecting rod provides the mechanical linkage between piston and crankshaft and must exhibit properties of high strength, low inertial mass, and uniformity of mass with the other connecting rods attached to the crankshaft. Coupling to the crankshaft is achieved through solid journal bearing half shells inserted on both sides of the split
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